Article Solute segregation in a rapidly solidified Hastelloy-X Ni-based superalloy during laser powder bed fusion investigated by phase-field and computational thermal-fluid dynamics simulations

Masayuki Okugawa ORCID ; Kenji Saito ; Haruki Yoshima ; Katsuhiko Sawaizumi ; Sukeharu Nomoto ; Makoto Watanabe SAMURAI ORCID ; Takayoshi Nakano ORCID ; Yuichiro Koizumi ORCID

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Citation
Masayuki Okugawa, Kenji Saito, Haruki Yoshima, Katsuhiko Sawaizumi, Sukeharu Nomoto, Makoto Watanabe, Takayoshi Nakano, Yuichiro Koizumi. Solute segregation in a rapidly solidified Hastelloy-X Ni-based superalloy during laser powder bed fusion investigated by phase-field and computational thermal-fluid dynamics simulations. Additive Manufacturing. 2024, 84 (), 104079.
SAMURAI

Description:

(abstract)

Solute segregation significantly affects material properties and is a critical issue in the laser powder-bed fusion (LPBF) additive manufacturing (AM) of Ni-based superalloys. In this study, we demonstrated a computational thermal-fluid dynamics (CtFD) simulation coupled multi-phase-field (MPF) simulation with a multicomponent-composition model of Ni-based superalloy to predict solute segregation under solidification conditions in LPBF. Solute segregation at the various interfacial regions of Ni-based multicomponent alloys could be predicted by the conventional MPF simulation. The design of crack-free Ni-based superalloys can be expedited by MPF simulations of a broad range of element combinations and their concentrations in multicomponent Ni-based superalloys.

Rights:

Keyword: Laser powder-bed fusion, Hastelloy-X nickel-based superalloy, Solute element segregation, Computational thermal-fluid dynamics simulation, Phase-field method

Date published: 2024-03-11

Publisher: Elsevier BV

Journal:

  • Additive Manufacturing (ISSN: 22148604) vol. 84 104079

Funding:

  • Japan Society for the Promotion of Science
  • Japan Science and Technology Agency

Manuscript type: Publisher's version (Version of record)

MDR DOI:

First published URL: https://doi.org/10.1016/j.addma.2024.104079

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Updated at: 2024-04-02 16:30:23 +0900

Published on MDR: 2024-04-02 16:30:23 +0900

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