論文 A Nearly Zero-Cost Lot-by-Lot Inspection of Recycled Plastics: Prediction of Mechanical Properties from Viscosity Evolution during Melt Kneading

Yusuke Hibi SAMURAI ORCID ; Shiho Uesaka ; Kiyotaka Hitomi ; Ken-ichi Niihara ; Asami Imai ; Sadaki Samitsu SAMURAI ORCID ; Masanobu Naito SAMURAI ORCID

コレクション

引用
Yusuke Hibi, Shiho Uesaka, Kiyotaka Hitomi, Ken-ichi Niihara, Asami Imai, Sadaki Samitsu, Masanobu Naito. A Nearly Zero-Cost Lot-by-Lot Inspection of Recycled Plastics: Prediction of Mechanical Properties from Viscosity Evolution during Melt Kneading. ACS Sustainable Resource Management. 2025, 2 (4), 673-680. https://doi.org/10.1021/acssusresmgt.5c00040

説明:

(abstract)

Driving mechanical recycling with minimal energy consumption has become increasingly urgent. However, recycled plastics derived from household plastic waste—which accounts for approximately half of all plastic waste—are contaminated with non-plastic substances and mixed polymers. These contamination levels vary significantly from lot to lot, limiting their use to low-grade applications where consistent quality is less critical. This study highlights that all recycled plastics undergo melting, kneading, and pelletizing processes. By predicting the mechanical properties of recycled products based on melt viscosity—auxiliary data obtained during kneading without additional costs—we propose a nearly zero-cost, lot-by-lot inspection method. Pre-production prediction of pellet properties during kneading enables the classification and extraction of high-quality, uniform recycled plastics tailored to specific applications. To validate this approach, we predict the tensile properties and Charpy impact energies of 23 lots of household polypropylene (PP) waste. Leveraging a bidirectional recurrent neural network, we develop a system to classify pellets prior to production based on predicted mechanical properties, achieving over 85% accuracy. This innovative analytical method provides a cost-effective solution for upcycling household waste, contributing to sustainability within the circular economy.

権利情報:

キーワード: Household Plastic Waste, Mechanical Recycling, Upcycling, Property Prediction of Recycled Materials, Melt Viscosity, Recurrent Neural Network

刊行年月日: 2025-04-24

出版者: American Chemical Society (ACS)

掲載誌:

  • ACS Sustainable Resource Management (ISSN: 28371445) vol. 2 issue. 4 p. 673-680

研究助成金:

  • Japan Society for the Promotion of Science JP24K08520
  • Japan Society for the Promotion of Science JPJ012290

原稿種別: 出版者版 (Version of record)

MDR DOI:

公開URL: https://doi.org/10.1021/acssusresmgt.5c00040

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更新時刻: 2025-04-25 16:30:08 +0900

MDRでの公開時刻: 2025-04-25 16:24:12 +0900

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